Poundo yam flour and yam flour (Elubo) production are becoming popular in Nigeria and Africa. Poundo yam flour is used to make a smooth, elastic dough similar to traditional pounded yam, while yam flour (Elubo) is used in making Amala, a popular Nigerian dish. These products save time and labor for consumers, making them attractive in busy households and urban areas.
In Nigeria, yam is a staple food, and the country is the largest producer of yams in the world, accounting for over 70% of global production. In 2022, Nigeria produced around 48 million metric tons of yams. Converting yams into flour extends their shelf life and reduces post-harvest losses, which are significant issues in many African countries. For instance, about 30% of yams are lost due to spoilage before reaching the market.
The processed products fetch higher prices compared to raw yams. For example, a kilogram of yam flour can sell for N2,800 to N3,900, while raw yams may sell for less per kilogram. This value addition not only benefits producers but also boosts food security and supports the agricultural economy in Nigeria and across Africa.
Proposed Production Program:
At full capacity (100%), the production line will produce both pounded yam flour and yam flour. Each production line will operate 2 shifts per day, with each shift lasting 8 hours. Production will occur 250 days per annum.
The raw yam quantity produced per shift is 4 tons each, resulting in 8 tons each of raw yam produced per day. The conversion rate of raw yam to finished product is 30% for pounded yam and 28% for yam flour, yielding an annual finished product volume of 600 tons for poundo yam flour and 560 tons for yam flour.
